In the fast-paced world of automotive manufacturing, efficiency and cost control are everything. One manufacturer found themselves facing a persistent issue: their current PCD insert tipped drill was underperforming while machining aluminum transmission housings. Read More
A high-precision CNC shop specializing in components for the medical industry faced a significant challenge while producing a 2mm broken screw extractor for surgical applications. GWS Tool Group introduced a custom internal thread mill specifically designed for the 440A stainless steel application, achieving over twice the expected parts per tool. Read More
A large medical device manufacturer was facing high tool costs in manufacturing their trauma plate used for implants in orthopedic surgery. GWS introduced a customized 4-flute PYSTL end mill that saved them over $100k in tooling costs! Read More
A commercial product manufacturer faced challenges while producing steel fasteners for general manufacturing applications. They were using a 1mm micro end mill to machine the fasteners but struggled to achieve the required square interior corner. We introduced a custom insertable broach with a custom tool holder that achieved the original print. Read More
A leading commercial aerostructure manufacturer process involved two separate operations: one with two tool blanks—one for facing and one for chamfering—and a second spot drilling application. We introduced ThriftPoint, a custom turning solution designed to meet these exact needs. Read More
An automotive manufacturer of commercial semi-trailer truck parts was looking to reduce their overall production cost, and increase tool life. Their current with a standard insert, created 16 parts per tool, using of 3,440 inserts annually. When we replaced the standard insert with a custom insert, we increased tool life by 25%, Read More
